Induction Steel Casting Machine

• Customization: Available
• Control Type: PLC
• Customized: Customized
• Model NO.: KGPS-Fe-Ton-KW, KGPS-Cu-Ton-KW, KGPS-Al-Ton-KW
• Automatic Grade: Semi-Automatic
• Certification: CE, RoHS, GS, ISO9001
• Type: Special Casting
• Transport Package: Angle Iron Frame and Human Made Wooden Sheet Box
• Specification: CCC, ISO, UL, CE
• Trademark: DuroWelder
• Origin: USA and China
• HS Code: 8514400090
• Production Capacity: 1000sets/Year

Product Description

Medium Frequency Induction Melting Furnace,also called Intermediate Frequency Induction Smelting Furnace,Medium Frequency Coreless Induction Melting Pot.
There are some kinds:Such as traditional KGPS SCR in Parallel Type,the new KGCL SCR in Series Type and IGBT in Series Type,etc.
But in terms of long time and high volume production,the traditional KGPS SCR Paralleling Type Medium Frequency Smelting System has the most stable quality and best performance,which is widely used in melting,casting,quenching and heating various steel,copper,aluminum,zinc and other metal material and their alloys,can also be used in the smelting and casting of gold,silver and other precious metals.

I.The Main Principle of Induction Melting Furnace
Medium frequency induction melting power source is one kind of electric circuit system which change the power frequency current from 50Hz or 60Hz AC to DC by the SCR three-phase bridge rectifier circuit system,then filtered by the filter reactor,finally be invertered from DC to adjustable single-phase medium frequency AC again,supply to the induction coil and induction furnace,actually the whole rectifier circuit system is one invertered process:AC-DC-AC.
The single-phase medium frequency ac current through induction coil of generate a large number of magnetic lines, the interacted magnetic lines and the metal material in the furnace produce induction current,and the interaction between the induction current and the resistance of the metal material in the furnace make the metallic material temperature rise,that is the eddy current phenomenon,and then heat and melt the metal to achieve the goal of forging and smelting the metal material in the furnace.

II.The Composition of Induction Melting Machine
The whole induction melting furnace system include the following main parts:
1.Medium Frequency Power Source,
2.Capacitor Box,
3.Melting Furnace,
4.Reduction Box Type or Hydraulic Type Furnace Toppling Device,
5.Graphite Crucible,or other kind of furnace whose furnace lining is made by Quartz Sand,Magnesite Sand,White Alundum,or other kinds of Fireproof Material,and their Crucible Molds,
6.Water-cooled Cables and their Connecting Copper Rows,
7.Water Cooling System,and so on.

III.The Main Characteristics of Induction Melting Equipment
1.Induction furnace system is run by electric energy,small volume,light weight,high efficiency,fast melting speed,and the furnace temperature is easy to be controlled,have good application effect in all metal industries.
2.The induction furnace can nearly melt all kinds of ferrous metal and non-ferrous metal,also their alloy.
3.Simple operation technology,reliable melting operation;Uniform heating temperature,less burning loss,good consistency of metal components,good casting quality.At present the capacity of induction melting furnace is already nearly hundred tons,can meet the needs of the mass production.

IV.Different Kinds of Induction Smelting Furnace
1.Aluminum Shell Furnace:Furnace shell is made by casting aluminum,small volume,light weight and low cost,suitable for melting and casting in a small way,especially less than 5ton.
2.Steel Shell Furnace:Furnace shell is welded by hard steel,low magnetic leakage,high efficiency,hard structure and frame,suitable for a large number of melting and mass production, especially more than 8ton.

V.Water Cooling System
1.Simple Type Natural Cooling Way:Water Tank or Water Pool + Pumps.Simple,convenient and practical,but natural heat dissipation,low efficiency,suitable for smaller furnace,the cooling water is easily polluted and block device waterway.
2.Closed Type Cooling Tower Water and Air Cooling Way:Water Tank + Water Pump+Air Cooling fan + Heat Exchanger.Cool the water inside the copper tube of heat exchanger by the air cooling fan to achieve the goal of cooling induction power source and furnace.Simple,convenient,safe,efficient,the first choice of modern smelting industry.

Model No.	Furnace Capacity	Rated Power	Working Frequency	Input Voltage		Output Voltage	Melting Speed	Power Consumption	Cooling Water Flow Rate	Melted Metal Material Type
KGPS-Fe-0.02T-30KW	0.02T	30KW	1-4KHZ	380-415V		750V	0.06T/H	650KWH/T	5T/H	For Melting Various Steel Material
KGPS-Fe-0.05T-50KW	0.05T	50KW	1-4KHZ	380-415V		750V	0.14T/H	650KWH/T	5T/H
KGPS-Fe-0.10T-100KW	0.10T	100KW	1-2.5KHZ	380-415V		750V	0.26T/H	630KWH/T	8T/H
KGPS-Fe-0.10T-150KW	0.10T	150KW	1-2.5KHZ	380-415V		750V	0.40T/H	630KWH/T	10T/H
KGPS-Fe-0.15T-150KW	0.15T	150KW	1-2.5KHZ	380-415V		750V	0.40T/H	630KWH/T	10T/H
KGPS-Fe-0.20T-200KW	0.20T	200KW	1-2.5KHZ	380-415V		750V	0.50T/H	620KWH/T	15T/H
KGPS-Fe-0.25T-200KW	0.25T	200KW	1-2.5KHZ	380-415V		750V	0.50T/H	620KWH/T	15T/H
KGPS-Fe-0.35T-250KW	0.35T	250KW	1-2.5KHZ	380-415V		750V	0.55T/H	620KWH/T	15T/H
KGPS-Fe-0.50T-300KW	0.50T	300KW	0.5-1KHZ	380-415V		750V	0.60T/H	620KWH/T	20T/H
KGPS-Fe-0.60T-350KW	0.60T	350KW	0.5-1KHZ	380-415V		750V	0.65T/H	610KWH/T	25T/H
KGPS-Fe-0.75T-400KW	0.75T	400KW	0.5-1KHZ	380-415V		750V	1.0T/H	610KWH/T	30T/H
KGPS-Fe-1.00T-600KW	1.00T	600KW	0.5-1KHZ	380-415V		750V	1.2T/H	610KWH/T	35T/H
KGPS-Fe-1.20T-800KW	1.2T	800KW	1.00KHZ	380-415V		750V	1.5T/H	600KWH/T	35T/H
KGPS-Fe-1.5T-1.2KKW	1.5T	1.2KKW	0.75KHZ	380-415V		750V	2.T/H	580KWH/T	35T/H
KGPS-Fe-2T-1.6KKW	2.0T	1.6KKW	0.50KHZ	720V		1200V	3.T/H	580KWH/T	40T/H
KGPS-Fe-3T-2.5KKW	3.0T	2.5KKW	0.50KHZ	720V		1200V	4.T/H	580KWH/T	50T/H
KGPS-Fe-5T-3.6KKW	5.0T	3.6KKW	0.50KHZ	1000V		1650V	6.T/H	550KWH/T	60T/H
KGPS-Fe-8T-5.0KKW	8.0T	5KKW	0.50KHZ	1000V		1650V	8.T/H	530KWH/T	70T/H
KGPS-Fe-12T-7.5KKW	12T	7.5KKW	0.25KHZ	1000V		1650V	10.T/H	500KWH/T	90T/H
KGPS-Fe-20T-12KKW	20T	12KKW	0.25KHZ	1000V		1650V	15.T/H	480KWH/T	120T/H
KGPS-Fe-30T-15KKW	30T	15KKW	0.25KHZ	1000V		1650V	18.T/H	450KWH/T	200T/H
KGPS-Fe-40T-25KKW	40T	25KKW	0.15KHZ	1000V		1650V	25.T/H	430KWH/T	350T/H
KGPS-Fe-50T-30KKW	50T	30KKW	0.15KHZ	1000V		1650V	30.T/H	420KWH/T	450T/H
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Model No.	Furnace Capacity	Rated Power	Working Frequency		Input Voltage	Output Voltage	Melting Speed	Power Consumption	Cooling Water Flow Rate	Melted Metal Material Type
KGPS-Cu-0.15T-100KW	0.15T	100KW	1KHZ		380-415V	750V	0.18T/H	390KWH/T	2.5T/H	For Melting Various Copper Material
KGPS-Cu-0.30T-150KW	0.30T	150KW	1KHZ		380-415V	1500V	0.30T/H	380KWH/T	4.5T/H
KGPS-Cu-0.50T-250KW	0.50T	250KW	1KHZ		380-415V	1500V	0.50T/H	380KWH/T	7.5T/H
KGPS-Cu-1.0T-500KW	1.0T	500KW	1KHZ		380-415V	1500V	1.2T/H	370KWH/T	11T/H
KGPS-Cu-1.5T-750KW	1.5T	750KW	0.75KHZ		720V	2500V	1.8T/H	370KWH/T	14T/H
KGPS-Cu-2.0T-1KKW	2.0T	1.0KKW	0.5KHZ		720V	2500V	2.5T/H	360KWH/T	19T/H
KGPS-Cu-3.0T-1.5KKW	3.0T	1.5KKW	0.5KHZ		720V	2500V	3.4T/H	360KWH/T	29T/H
KGPS-Cu-5.0T-2.5KKW	5.0T	2.5KKW	0.3KHZ		720V	2500V	5.5T/H	350KWH/T	45T/H
KGPS-Cu-8.0T-3.5KKW	8.0T	3.5KKW	0.3KHZ		950V	3300V	7.0T/H	350KWH/T	50T/H
KGPS-Cu-10T-5.0KKW	10.T	5.0KKW	0.25KHZ		950V	3300V	12T/H	340KWH/T	55T/H
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Model No.	Furnace Capacity	Rated Power	Working Frequency		Input Voltage	Output Voltage	Melting Speed	Power Consumption	Cooling Water Flow Rate	Melted Metal Material Type
KGPS-Al-0.05T-50KW	0.05T	50KW	1KHZ		380V	750V	0.15T/H	630KWH/T	4.5T/H	For Melting Various Al Material. (Can also melt zinc,consume power 50% less.)
KGPS-Al-0.10T-80KW	0.10T	80KW	1KHZ		380V	750V	0.25T/H	630KWH/T	5.5T/H
KGPS-Al-0.15T-100KW	0.15T	100KW	1KHZ		380V	750V	0.35T/H	630KWH/T	6.5T/H
KGPS-Al-0.30T-160KW	0.30T	160KW	1KHZ		380V	750V	0.50T/H	620KWH/T	7.5T/H
KGPS-Al-0.50T-250KW	0.50T	250KW	1KHZ		380V	750V	0.75T/H	610KWH/T	8.5T/H
KGPS-Al-0.75T-350KW	0.75T	350KW	1KHZ		380V	750V	1.00T/H	560KWH/T	12.5T/H
KGPS-Al-1.00T-500KW	1.00T	500KW	0.75KHZ		380V	750V	1.30T/H	540KWH/T	16.0T/H
KGPS-Al-1.50T-750KW	1.50T	750KW	0.75KHZ		380V	1400V	1.80T/H	520KWH/T	20.0T/H
KGPS-Al-2.00T-1KKW	2.00T	1.0KKW	0.5KHZ		720V	2500V	2.50T/H	500KWH/T	30T/H
KGPS-Al-3.00T-1.5KKW	3.00T	1.5KKW	0.5KHZ		720V	2500V	4.00T/H	490KWH/T	35T/H