Brief Introduction of Equipment and Main Principle
According to the characteristics of welding seam between sink bowl and sink
drainer board are curve line at one flat area 2Dimensions(2D),the machine
adopted the four servo motors,four-axis linkage,centralized controlling
system,weld the sink bowl and drainer automatically.
To weld,firstly fix the workpiece by the vacuum chuck on the welding
platform,get the position according to each feature edge of sink,then using the
welding principle of resistance seam welding machine with the CNC system,
servo motor drive "Down Welding Platform moves left and right along the X
linear axis,Up Welding Arm moves before and after along the Y linear axis,and
Welding Head move up and down along the Z linear axis,Welding Electrode
Roller rotate 360 degrees along the A rotation axis",4-axis act at same time, in
accordance with the program to realize full automation welding.
X Lenear Axle:Used for driving the workpiece and welding platform to move
along the left and right direction reciprocatingly;
Y Lenear Axle:Used for driving the welding arm to move along the front and
rear direction reciprocatingly;
Z Lenear Axle:Used for driving the welding head to move along the up and
down direction reciprocatingly;
A Rotation Axle:Used for driving the up welding electrode roller to rotate on
the 360 degrees of freedom.
6.Main Technical Parameters
6.1 Model No.:FNS-200KVA;
6.2 Input Voltage:220VAC/380VAC/415VAC/440VAC/480VAC,50HZ/60HZ, 3-Phase;(Customized order is accepted.)
6.3 Rated Input Power Source:200KVA;
6.4 Rated Duty Cycle:50%;
6.5 Max Output Welding Current:40,000.Amp.
6.6 Machine Insulation Factor:Insulation Resistance of Input Power to Whole Machine≥2.5MΩ;
6.7 Welding Transformer Insulation Grade:H Grade;
6.8 Up Welding Electrode Roller Diameter: 80-150mm;The Thickness of
Welding Roller: 3-5mm;(Adjustable basing on the size of sink and the distance
between two bowls)
6.9 Welding Speed of Roller:1500-4500mm/Min(Adjustable)?
6.10 X Axle Lenear Moveable Range:Special designed as the max length of all
the bowl welded to the drainer board together,generally speaking
700mm-3500mm;
Y Axle Lenear Moveable Range:Special designed as the max width of
bowl to weld, generally speaking 350mm-700mm;
Z Axle Lenear Moveable Range:Special designed as the max height of
sink, generally speaking 300mm-600mm;
A Axle Rotation Number of Degree of Freedom Range: 360°;~
7.Equipment Operating Conditions and Production Power Demand
7.1 Input Voltage?380V-415V-440V±10% AC Φ3 50HZ/60HZ
7.2 Power Supply?200KVA
7.3 Air Source Pressure?0.6-0.8Mpa
7.4 Cooling Water?Rate of Flow:40L/Min,
Water Pressure?0.15Mpa-0.25Mpa(Pure and Clean Water).
7.5 Relative Humidity?≤90%
7.5 The Temperature of the Working Environment?0ºC?40ºC
Input Voltage |
380V-415V-440V±10% |